Agritech, protected farmingAgritech, protected farming

🌱 HYDROPONICS POLYHOUSE FARMING REPORT

📍 Area: 20 ft x 50 ft (1,000 sq. ft.)
📅 Cycle Duration: 30–45 Days (for leafy greens like Lettuce, Spinach, Basil)


📌 1. OVERVIEW

ParameterDetails
Farming TypeHydroponic (NFT System)
Area Covered1,000 sq. ft. (Polyhouse)
Common CropsLettuce, Basil, Spinach, Kale
Crop Cycle Duration30–45 Days
Water Usage~90% less than soil farming
Expected ROI Period12–16 months

🧪 2. DAY 1–5: SETUP & PREPARATION

StepTaskDescription
Polyhouse SetupUV-stabilized film, aluminum structure, drip-proof
Hydroponic NFT System SetupChannels, pumps, reservoir, timer controller
Nutrient Solution ReadyMix of N-P-K + micro-nutrients
Water TestingTDS: 0–50 ppm, pH: 5.8–6.5
Seedling Trays + CocopeatUse seedling tray with cocopeat + net cups

🌿 3. DAY 6–15: GERMINATION & TRANSPLANTATION

DayTaskDetails
6–10Seed GerminationKeep trays moist, indoor light or natural indirect sunlight
11–13Transplant Healthy SeedlingsTransfer 2-inch plants into NFT channels
14–15Monitor Roots & Flow RateCheck root development, maintain nutrient flow

✅ Use automated timers for 15-min on/off cycles
✅ Add aerator pump to nutrient tank for oxygen supply


💧 4. DAY 16–40: GROWTH PHASE

ElementIdeal RangeNotes
pH5.8–6.5Adjust weekly
EC (Electric Conductivity)1.2–1.6 mS/cmCrop-specific
Nutrient MixN-P-K + micronutrientsWeekly refill
Light10–12 hrs/dayNatural or LED grow lights
Temperature18°C–25°CPolyhouse ventilation needed

🔍 Challenges

  • Algae growth in channels
  • White root fungus
  • Nutrient lockout (check EC levels)

🧺 5. DAY 41–45: HARVESTING

CropDays to HarvestYield (Per Sq Ft)
Lettuce30–35 days~300–400 gm
Basil35–40 days~250 gm
Spinach35–40 days~350–450 gm

✅ Harvest early morning
✅ Use clean shears
✅ Store in refrigerated crates (4–8°C)


💰 6. COST BREAKDOWN

CategoryCost (INR)
Polyhouse (20×50 ft)₹1,80,000
NFT Channels + Pumps₹75,000
Nutrient Solution (Yearly)₹15,000
Seeds (per month)₹3,000
Electricity (monthly)₹1,000
Water (monthly)₹300
Labor & Maintenance (monthly)₹5,000
Miscellaneous₹10,000
Total Initial Setup₹2.6–2.9 lakh

📈 7. PROFIT/LOSS ESTIMATE (Per Cycle)

ParameterAmount
Total Yield (Lettuce)~350 kg/cycle
Selling Price (avg)₹80/kg (bulk) or ₹120/kg (retail)
Gross Income₹28,000 – ₹42,000
Monthly Operating Cost₹9,000 – ₹10,000
Net Profit₹18,000 – ₹30,000 per 35 days

💡 Annual Net Profit Potential: ₹2.5–3.5 lakh
(Assuming 10–11 cycles/year)


🛒 8. MARKET & SALES

Market TypeStrategy
RetailDirect to customer (F&V stalls)
RestaurantsOrganic gourmet supplies
Online DeliveryTie up with Dunzo, Zepto, Swiggy
SupermarketsSupply in sealed packs

🎯 Bonus: Brand it as “Pesticide-free Urban Greens”


🍃 9. PROS & CONS OF HYDROPONIC CROPS

ProsCons
Uses 90% less waterHigh setup cost
Faster growth, no soil pestsNeeds electricity and maintenance
Year-round productionTechnical knowledge required
Controlled environment = higher ROIROI takes ~1 year
Pesticide-free, safe consumptionDisease can spread faster

🧠 10. COMMON CHALLENGES & SOLUTIONS

ChallengeSolution
pH/EC ImbalanceUse digital meters weekly
Algae in channelsCover channels with black sheet
Poor germinationUse fresh seeds + cocopeat
Leaf yellowingAdjust nutrients, check pH
Water temperature riseUse insulated tanks or cooling

📷 OVERVIEW

🟩 STAGE 1 – Seedling Trays
📦 1000 seedlings → Germinate indoors

🟩 STAGE 2 – Transplant into NFT channels
💧 Continuous water & nutrients

🟩 STAGE 3 – Growth Monitoring
🌞 Light, temperature, and nutrients

🟩 STAGE 4 – Harvest & Pack
🥬 Sold to local & online markets


🏁 CONCLUSION

Hydroponic farming in a 20×50 polyhouse can become a profitable, sustainable agribusiness if done with precision and monitoring. It’s ideal for high-value crops like leafy greens and herbs. With increasing demand for pesticide-free vegetables, this model can return investment in 12–16 months.

By Anurag

Hi everyone, I am Anurag. i started this website to further my goals. I am doing my doing Masters in Computer Application.

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